Custom engineered foam cut to size and shape

With our extensive knowledge in industrial packaging foam and state-of-the-art machinery, we offer a range of services to cater to your unique foam requirements. Our team of professionals have gained expertise through diverse projects in various industries, and can proficiently craft custom foam inserts to safeguard any piece of kit.

What can MSA do for me?
A yellow custom foam insert and a red custom foam insert behind.

Experience expert foam design with MPAS Certified professionals

MSA takes pride in offering the UK's most extensive and versatile custom cut foam design with you in mind, including your business colours and logo. Our team's vast experience in foam design, particularly in the defence sector, enables us to provide quality service, second to none.



By 3D scanning your product at your premises,  our HQ, or taking a CAD file you already have, we'll get the basics of the design you’re looking for.


We'll discuss the finer details of the design and the options available to you, such as foam density, case type and quantity.


Detailed drawings of your foam insert will be provided and any adjustments required will be made. Once approved, a delivery time will be agreed and the design will go to production.

Quality and reliability, powered by Zotefoams.

We are an accredited Zotefoams UK specialist converter using cross-linked block foams such as Plastazote® and Evazote®. Zotefoams produce foams that have controlled properties and are of a strength, consistency, quality and purity superior to those produced by other methods. Polyethylene and polyurethane foam is also available for other projects.

More on Zotefoams

Innovative foam engineering for optimal product protection

Our design team is unmatched in providing top-notch foam cutting and design services to our clients. We offer a wide range of storage and transportation packaging options and have the capability to create custom foam, engineered foam, and aerospace foam for all types of cases and containers. We have a stellar reputation among our clients and have experience working on projects across various sectors.

An open black Peli case with blue custom foam inserts in the lid and base.

Get the perfect fit with remote product scanning

As the only custom foam service in the UK to offer nationwide 3D remote product scanning, we can provide you with bespoke foam fittings for any item, even if you can’t get your products to us. Remote product scanning is just one of the services we offer, and we provide custom made foam inserts to a wide variety of sectors, enabling us to provide protective packaging for any project.

Learn about our technology & machinery
A man using the Faro Edge 3D scanner to scan a camera.

Maximize your efficiency with custom foam inserts for Tool Control

From toolbox case inserts to tool drawers, our 20 years of experience working with engineered foam for tools means we can design a product that will look professional and efficiently organise your equipment.

Using the same technology as our tool case inserts, we are also able to create individual foam organisers for tool drawers and tool trays. This means that no matter how you want to approach tool control, we will make the design perfect for you.

Peli 0450 Protector tool case with blue custom foam inserts for tool control.

Expert guidance from our nationwide consultants

Our team of sales experts is scattered throughout the United Kingdom, so you can rest assured that wherever you are, we've got you covered. They will be your trusty guides throughout the entire process, making certain that you receive the perfect customised foam solution for your business or project.

Let's get acquainted