Tool Control Solutions from MSA Foams
At MSA Foams, we specialise in tool control solutions that improve efficiency, reduce loss, and maintain safety across a range of industries. Using advanced CAD design and CNC machining, we produce custom tool control foam and shadow foam boards that ensure every tool has its place — clearly visible, secure, and protected.
Complete Tool Control Systems
Whether you need to organise a single toolkit or a full workshop, our tool control foam inserts are designed to provide maximum visibility and accountability. Each insert is custom-cut to fit your tools precisely, helping to prevent damage, reduce downtime, and streamline daily operations.
Our shadow board foam systems use contrasting layers to highlight missing tools instantly - a simple yet effective visual management solution that supports workplace safety and quality standards.
MSA’s in-house design team works closely with clients to create bespoke layouts, using digital scanning to capture exact tool dimensions. The result is a professional, durable, and highly accurate solution ideal for environments where control and traceability are essential, such as aerospace, automotive, defence, and manufacturing sectors.
Benefits of MSA Tool Control Foam
- Enhanced organisation – Every tool stored in a dedicated, labelled space
- Improved efficiency – Reduce time spent searching for misplaced tools
- Reduced FOD risk – Supports Foreign Object Damage prevention programmes
- Durable materials – Premium closed-cell foams designed for long-term use
- Custom branding available – Add logos, tool numbers, or colour-coding for easy identification
Shadow Boards for Lean Environments
Our shadow board foam systems are ideal for 5S and Lean manufacturing environments, offering clear visual control to ensure tools are returned after use. Available in a variety of colours and densities, each custom foam insert is tailored to your specific layout and application.
With chemical resistance and options for engraving and colour contrast, MSA Foams’ shadow board foam inserts are built to perform in demanding industrial settings while reinforcing your organisation’s commitment to precision and safety.
Partner with MSA for Your Next Tool Control Project.
From design to production, MSA Foams delivers a complete tool control and shadow board foam service, ensuring your workspace stays efficient, compliant, and visually organised.


